Video Library

See the method in production.

Every film below is footage from LCM projects and equipment: a house cast inside Stay-In-Place formwork, foam concrete pumped into moulds, blocks and screeds produced on site, and the density and strength checks that hold the process together.

Films
14
Channels
2
Topics
4

Featured film · lightweightconcrete

Simple House Construction with SIP system

A complete house structure cast with lightweight cellular concrete inside Stay-In-Place formwork, without columns, beams or brickwork. The clearest single demonstration of how the method comes together on site.

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01 / Casting a house & SIP formwork

Walls cast in one operation

SIP formwork details →

lightweightconcrete

SIP Stay In Place formwork or molds

The 8 square foot Stay-In-Place form set as it is assembled, braced and clamped before concrete infill.

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lightweightconcrete

Built concrete homes with SIP System

Site footage of a concrete house built with the SIP system, showing how quickly the walls are completed.

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lightweightconcrete

Better concrete walls with SIP

Casting a monolithic lightweight concrete wall in one operation so no plastering, columns or beams are required.

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02 / Foaming technology & production

From foam generation to placement

Foaming technology details →

lightweightconcrete

Pumping Foam concrete to formwork

LCM lightweight cellular concrete pumped directly into formwork, which removes the need for vibration.

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casthome

Off mixer foam shoot

Foam generated off the mixer and injected into the mortar stream to build the target density.

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casthome

Lightweight Construction Methodology - Truck foam batching

Batching LCM foam into a truck mixer for large volume pours such as decks and slabs.

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casthome

Mix and pour

The complete mixing and placing cycle of a lightweight cellular concrete batch.

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casthome

LCM - Truck LCM mix pouring to bridge deck

LCM mix delivered by truck and poured onto a bridge deck, showing the weight saving benefit.

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03 / Blocks, screeds & testing

Products and quality control

Hollow mould details →

lightweightconcrete

LCM Blocks making

Producing lightweight cellular concrete blocks and panels with the foaming agent and generator system.

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casthome

Leveling floor screed

Lightweight concrete used as a leveling floor screed, one of the most common LCM applications.

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casthome

780 compressive strength at 3.8 Mpa in Thailand

Compressive strength check on a 780 kg/m3 lightweight concrete mix produced with LCM.

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casthome

Slump Lift

Slump and lift measurement used to keep the production consistent during casting.

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04 / Overview

LCM in one film

An overview of LCM lightweight cellular concrete in production: the material, the equipment and the way a project moves from trial mix to finished element. Start here if you are evaluating the system for the first time.

Two channels, all released films

New footage is published on the LCM channels. Follow them there to see projects as they are cast.

Demonstration

Need a walkthrough for your own project?

Tell us the element, the required density and the equipment you have available. We will send the process, equipment or project footage that matches your scope, together with the relevant mix and production data.