Mix ratios
Ratios depend on product chemistry, local materials, target density, and process; qualify them using measured trials.
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Frequently Asked Questions
Answers about foaming-agent licensing, generator technology transfer, cellular concrete, and SIP formwork.
What can a foaming technology transfer include?
The scope may include foaming-agent formulation licensing, generator manufacturing setup, operating procedures, training, and agreed production support.
What is a foaming generator?
It is equipment used to produce foam for cellular concrete processes. Configuration and production targets should be agreed during project scoping.
What does casting a house involve?
It is a coordinated construction methodology that combines lightweight cellular concrete casting, process equipment and project-specific permanent SIP formwork.
Where can I request specifications or a proposal?
Use the contact page and include your market, manufacturing goals, and intended applications.
How is foam stability evaluated?
Use a repeatable procedure to record foam density, drainage, and stability over a defined observation period. Compare the result with the intended mixing, transport, and placement conditions before production approval.
How should performance claims be checked?
Test representative specimens or assemblies using methods appropriate to the intended use and applicable standards. Density, curing, moisture conditioning, dimensions and the test laboratory are documented with the results.
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Technical Process
The questions we ask before a project starts
Every project is scoped around the same inputs: intended use, target output, local material sources, available utilities and acceptance criteria. Formulation, foam generation, mixing, transfer, placement and inspection are planned as one workflow, not as separate operations.
No dilution ratio or cement-to-sand ratio can be fixed in advance. The recipe is established from product data, the mix design and the materials on site, then qualified through trial mixes before production release. A generator delivers steady foam only inside its verified operating envelope, with output matched to mixing and placement; capacity, pressure and flow are confirmed with equipment data and commissioning measurements. Pump and hose performance follow the mix, the route, the lift and the rate of placement.
Foam density, fresh concrete density, workability, material consumption and interruptions are recorded on a repeatable sampling plan. Placed material is protected, and curing, demoulding, loading and follow-on trades follow approved project criteria and strength evidence; curing time varies with formulation, geometry, temperature and humidity. In SIP assemblies the formwork is never removed, so the wall arrives already formed and insulated, with any insulation or cladding contribution designed and verified for that assembly.
Generator capacity
Check machine specifications and commissioning measurements; balance continuous output with mixing and placement demand.
Curing duration
Use project specifications and verified strength development; no single curing time applies to every mix and site.
Technical Process Gallery